Equipment Description:
I. Equipment Type and Structure
Suspended Conveyor Chain
Three-Dimensional Closed-Loop System: Utilizes ball bearing chains and 16Mn guide rails to create a closed-loop, continuous conveying system suitable for medium-to-large workpieces.
Load Capacity: Single-point load range is 10-30kg, supporting various chain pitches (150/200/240/250mm).
Ground Chain Conveyor Line
Ground Embedded Design: The track is formed from curved steel or stainless steel plates, and the chain is embedded in the ground, minimizing space usage.
Autorotation Function: Equipped with a dedicated autorotation fixture, the workpiece can be rotated 360° to ensure uniform drying.
II. Core Components and Technical Parameters
| Components | Features and Features | Technical Specifications |
| Chain | High-temperature and corrosion-resistant, suitable for high-temperature environments in drying tunnels; the ground chain system utilizes a dedicated wear-resistant chain. | Chain pitch 150-300mm, temperature range ≤150°C |
| Drivetrain | Driven by a variable-frequency reduction motor, it supports stepless speed regulation. A drive shaft and worm gear are linked to achieve lifting and translation. | Speed range 0-20m/min, motor power 1.1-7.5kW |
| Rail | Precision-machined SUS plates/16Mn steel with a rust-proof surface treatment; the ground chain track includes a dust-proof structure. | Track width 68-150mm, bending radius ≥4m |
| Temperature Control Compatibility | Suitable for high-temperature environments in drying tunnels, the system is filled with thermal insulation materials (such as composite silicate) to ensure stable operation. | Operating temperature ≤250°C, insulation thickness 150mm |
III. Application Scenarios and Adaptability
Mass Production: Floor chain conveyor lines are suitable for mass-produced products such as filters, achieving high production output (up to thousands of pieces per day) through fully automated operation.
Complex Processes: Suspension chains support multi-station collaboration and are compatible with automated integration of the entire pre-treatment, spraying, drying, and cooling process.
Environmental Adaptability: The closed-loop design reduces heat loss, and the combined exhaust system and fume extraction device reduce dust contamination within the drying tunnel.
IV. Selection Considerations
1. Load Matching: Select a chain model based on the weight of the workpiece. Overloading can easily cause chain deformation or motor overload.
2. Temperature Control: Ensure that the conveyor chain material is compatible with the heating method to avoid chain expansion and seizure at high temperatures.
3. Maintenance Ease: Modular designs are preferred for easy chain replacement and track cleaning.
Main structures and components:
1. Chain System
Main Chain: A closed-loop structure consisting of metal links (chain plates + pins), typically made of stainless steel or alloy steel. It must be resistant to high temperatures and high loads.
Rollers/Sprockets: Rollers support the chain and reduce friction. Sprockets act as transmission components, meshing with the chain to drive the entire system.
2. Drive and Transmission Device
Drive Device: This includes a motor, reducer, and variable frequency drive system. It drives the chain through the sprockets and supports speed control.
Slewing Device: Ensures smooth chain transitions through turns and closed paths.
3. Guide Rails and Support Structure
Rail: Made of metal profiles, it constrains the chain's path and is divided into horizontal and vertical sections.
Support Frame: A steel structure that supports the chain, workpiece, and external loads and must be stable in high-temperature environments.
4. Tensioning Device
Weighing Hammer/Spring Tensioning Mechanism: Automatically adjusts chain tension to prevent loosening due to thermal expansion or wear. 5.
5.Accessories
Carriage and Lifting Devices: Used to suspend workpieces. Some designs include rotating hooks for multi-angle spraying or curing.
Lubrication System: Equipped with an automatic oil dripping device to extend chain life.
6. Control System
PLC Control Module: Integrates variable frequency speed regulation, temperature sensing, and fault alarm functions to achieve automated operation and parameter monitoring.
7. Safety Devices
Emergency Stop Buttons: Installed at multiple locations throughout the line to address emergencies.
Overload Protection Device: Protects the drive system from overload.
Features:
1.High cost performance: Based on the customer's product positioning and development strategy, and with economic affordability as the foundation, we achieve the best cost performance.
2.The advanced and meticulous design concept of the equipment, along with the highly automated industrial equipment, showcases the image of a modern and advanced enterprise.
3. It has high adaptability, meeting the current production requirements and reserving room for development, taking into account the needs of increased production and improved quality in the future.
4.Quality compliance strictly adheres to the ISO900 quality management system, with every minute detail of the entire equipment installation being strictly controlled.
Product Tags:
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High Load Capacity and Autorotation Function of Hanging Conveyor System for Uniform Drying of Workpieces Images
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